Yanmar 1GM10 Spécifications

MARINE ENGINESOPERATION MANUALenEnglish1GM101GM10C1GM10V

SAFETY4 GM Series Operation ManualSAFETY PRECAUTIONSGeneral InformationThere is no substitute for common sense and careful practices. Improper practic

SAFETYGM Series Operation Manual 512/05WARNINGSever HazardRotating parts can cause severe injury or death. Never wear jewelry, unbuttoned cuffs, ties

SAFETY6 GM Series Operation ManualCAUTIONThe safety messages that follow have CAUTION level hazards.Poor Lighting HazardEnsure that the work area is a

SAFETYGM Series Operation Manual 712/05NOTICEIf you have an installation with two or three engines and only one engine is operating, the water pickup

SAFETY8 GM Series Operation ManualLOCATION OF SAFETY DECALSFigure 1 show the location of safety decals on Yanmar GM series marine engines.GM EnginesFi

GM Series Operation Manual 9GM Series Operation ManualPRODUCT OVERVIEWYANMAR GM FEATURES AND APPLICATIONSThe GM series are four-stroke swirl pre-combu

PRODUCT OVERVIEW10 GM Series Operation ManualNew Engine Break-InAs with all reciprocating engines, the way your engine is operated during its first 50

PRODUCT OVERVIEWGM Series Operation Manual 1112/05COMPONENT IDENTIFICATIONService Side - 1GM10 with KM2PFigure 1 and Figure 2 illustrate a typical ver

PRODUCT OVERVIEW12 GM Series Operation ManualNon-Service Side - 1GM10 with KM2P Figure 2Figure 2 1 – Decompression Lever2 – Fuel Injection Valve3 – In

PRODUCT OVERVIEWGM Series Operation Manual 1312/05LOCATION OF NAMEPLATESThe nameplate of the Yanmar GM series engine is shown in Figure 3. Check the e

Disclaimers:All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing.

PRODUCT OVERVIEW14 GM Series Operation ManualMAJOR COMPONENTS AND FUNCTIONSName of Component Function Decompression Lever Opens the exhaust valve and

PRODUCT OVERVIEWGM Series Operation Manual 1512/05CONTROL EQUIPMENTThe control equipment at the helm makes remote control operation possible. It consi

PRODUCT OVERVIEW16 GM Series Operation ManualKey SwitchWhen the key is in the OFF position (Figure 7, (1)) the electric current is off. The key can be

PRODUCT OVERVIEWGM Series Operation Manual 1712/05B20-Type Figure 7Instrument Panel Options and ComponentsFigure 8 1–“B20” instrument panel2

PRODUCT OVERVIEW18 GM Series Operation ManualIndicators and Alarms (Optional)When a sensor detects a problem during operation, the indicator on the in

PRODUCT OVERVIEWGM Series Operation Manual 1912/05AlarmsChecking the Warning DevicesBefore and after engine start, make sure that the instruments and

PRODUCT OVERVIEW20 GM Series Operation ManualAccessory power outputThe harness attached to the panel has a terminal where the signal that is synchroni

PRODUCT OVERVIEWGM Series Operation Manual 2112/05LCD control (hourmeter, coolant temperature, display brightness, oil pressure, battery voltage) Figu

PRODUCT OVERVIEW22 GM Series Operation ManualEngine Stop ControlThe engine is stopped by pulling out the engine stop knob (Figure 10, (1)). This cable

PRODUCT OVERVIEWGM Series Operation Manual 2312/05With the lever in the NEUTRAL position, pull the lever out from the console (Figure 12, (4)) to dise

GM Series Operation Manual iTABLE OFCONTENTSPageINTRODUCTION ... 1RECORD OF OWNERSHIP ...

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GM Series Operation Manual 25 BEFORE YOU OPERATEINTRODUCTIONThis section of the Operation Manual describes the diesel fuel, engine oil and engine cool

BEFORE YOU OPERATE26 GM Series Operation ManualDIESEL FUELDiesel Fuel SpecificationsWARNINGFire and Explosion Hazard. Diesel fuel is flammable and exp

BEFORE YOU OPERATEGM Series Operation Manual 2712/05• Even biodiesel fuels that comply with a suitable standard as delivered will require additional c

BEFORE YOU OPERATE28 GM Series Operation Manual2. Keep the fuel container stationary for several hours to allow any dirt or water to settle to the bot

BEFORE YOU OPERATEGM Series Operation Manual 2912/05To fill the fuel tank:WARNINGFire and Explosion Hazard. Operate bilge ventilation (blowers) for a

BEFORE YOU OPERATE30 GM Series Operation ManualNOTICE• Select the oil viscosity based on the ambient temperature where the engine is being operated. S

BEFORE YOU OPERATEGM Series Operation Manual 3112/053 – Upper Limit4 – Lower Limit3. Fully reinsert the dipstick.4. Remove the dipstick. The oil level

BEFORE YOU OPERATE32 GM Series Operation ManualChecking Marine Gear Oil1. Turn the engine off. Make sure the engine is as level as possible and wipe a

BEFORE YOU OPERATEGM Series Operation Manual 3312/05CRANKING THE ENGINE MANUALLYNOTICEWhen performing engine break-in or if the engine has not been us

TABLE OF CONTENTSii GM Series Operation ManualENGINE OIL ... 29Engine Oil Specifications ..

BEFORE YOU OPERATE34 GM Series Operation ManualCRANKING THE ENGINE ELECTRICALLYNOTICEWhen performing engine break-in or if the engine has not been use

BEFORE YOU OPERATEGM Series Operation Manual 3512/05DAILY CHECKSBefore starting for the day, make sure the Yanmar engine is in good operating conditio

BEFORE YOU OPERATE36 GM Series Operation ManualChecking the Alternator Belt Check the belt tension before use. See Checking and Adjusting the Alternat

GM Series Operation Manual 37 ENGINE OPERATIONINTRODUCTIONThis section of the Operation Manual describes the diesel fuel, engine oil and engine coolan

ENGINE OPERATION38 GM Series Operation ManualWARNINGTo prevent accidental equipment movement, never start the engine in gear.Sever HazardKeep children

ENGINE OPERATIONGM Series Operation Manual 3912/05STARTING THE ENGINE ELECTRICALLYNOTICEIf the vessel is equipped with a water lift (water lock) muffl

ENGINE OPERATION40 GM Series Operation ManualNOTICEIf any indicator fails to illuminate when the key switch is in the ON position, consult authorized

ENGINE OPERATIONGM Series Operation Manual 4112/05Air Bleeding from the Fuel System After Starting FailureIf the engine does not start after several a

ENGINE OPERATION42 GM Series Operation ManualNOTICEThe engine will seize if it is operated when cooling seawater discharge is inadequate or if load is

ENGINE OPERATIONGM Series Operation Manual 4312/05 Figure 4Figure 4 1 – FORWARD (FWD)2 – NEUTRAL (N)3 – REVERSE (REV)4 – Pull the lever to disengage t

TABLE OF CONTENTSGM Series Operation Manual iii12/05PRECAUTIONS ... 49The Importance of Periodic

ENGINE OPERATION44 GM Series Operation Manual• Are there abnormal vibrations or noise? NOTICEExcessive vibration may cause damage to the engine, marin

ENGINE OPERATIONGM Series Operation Manual 4512/05SHUTTING DOWN THE ENGINENOTICENever stop the engine abruptly during operation. Yanmar recommends tha

ENGINE OPERATION46 GM Series Operation ManualCHECKING THE ENGINE AFTER OPERATION• Check that the key switch is in the OFF position and master battery

GM Series Operation Manual 47PERIODIC MAINTENANCEINTRODUCTIONThis section of the Operation Manual describes the procedures for proper care and mainten

PERIODIC MAINTENANCE48 GM Series Operation ManualWARNINGWelding Hazard• Always turn off the battery switch (if equipped) or disconnect the negative ba

PERIODIC MAINTENANCEGM Series Operation Manual 4912/05PRECAUTIONSThe Importance of Periodic MaintenanceEngine deterioration and wear occur in proporti

PERIODIC MAINTENANCE50 GM Series Operation ManualTightening FastenersUse the correct amount of torque when you tighten fasteners on the engine. Applyi

PERIODIC MAINTENANCEGM Series Operation Manual 5112/05PERIODIC MAINTENANCE SCHEDULEDaily and periodic maintenance is important to keep the engine in g

PERIODIC MAINTENANCE52 GM Series Operation ManualNote: These procedures are considered normal maintenance and are performed at the owner’s expense.:

PERIODIC MAINTENANCEGM Series Operation Manual 5312/05PERIODIC MAINTENANCE PROCEDURESPerform the following maintenance after the initial 50 hours of o

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PERIODIC MAINTENANCE54 GM Series Operation ManualDraining the Fuel Filter / Water SeparatorWARNINGWhen removing any fuel system component to perform m

PERIODIC MAINTENANCEGM Series Operation Manual 5512/055. Approximately 10 minutes after stopping the engine, remove the oil dipstick and check the oil

PERIODIC MAINTENANCE56 GM Series Operation ManualChecking and Adjusting the Alternator V-Belt TensionInadequate V-belt tension will cause reduced elec

PERIODIC MAINTENANCEGM Series Operation Manual 5712/054. Verify that the governor control lever on the engine is in contact with the low speed stop bo

PERIODIC MAINTENANCE58 GM Series Operation ManualPerform the following maintenance every 150 hours of operation.• Changing the Engine Oil• Changing th

PERIODIC MAINTENANCEGM Series Operation Manual 5912/05If charging the battery does not raise the specific gravity, replace the battery.Note: The maxi

PERIODIC MAINTENANCE60 GM Series Operation ManualDraining the Fuel TankSee Draining the Fuel Tank on page 53.Replacing the Fuel Filter ElementWARNINGW

PERIODIC MAINTENANCEGM Series Operation Manual 6112/05Replacing the Engine Oil Filter ElementSee Replacing the Engine Oil Filter Element on page 55.In

PERIODIC MAINTENANCE62 GM Series Operation Manual Figure 6Figure 6 1 – Direction of Rotation2–Outlet3 – Impeller4 – InletInspecting the Zinc AnodeThe

PERIODIC MAINTENANCEGM Series Operation Manual 6312/05Checking the Wiring ConnectorsConsult authorized Yanmar Marine dealer or distributor.Inspecting

GM Series Operation Manual 1GM Series Operation ManualINTRODUCTIONWelcome to the world of Yanmar Marine! Yanmar Marine offers engines, drive systems a

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GM Series Operation Manual 65 TROUBLESHOOTINGSAFETY PRECAUTIONSBefore performing any troubleshooting procedures within this section, review the Safety

TROUBLESHOOTING66 GM Series Operation ManualIs there water, oil or fuel leakage? Are there any loose bolts or connections?Check the engine room daily

TROUBLESHOOTINGGM Series Operation Manual 6712/05TROUBLESHOOTING CHARTSymptom Probable Cause Measure ReferenceIndicators light on the instrument panel

TROUBLESHOOTING68 GM Series Operation Manual Starting Failures:Starter turns but engine does not start. No fuel Add fuel. Bleed fuel system. Ensure th

TROUBLESHOOTINGGM Series Operation Manual 6912/05 Abnormal Exhaust Color: •Black smoke Engine is overloaded. Consult authorized Yanmar Marine dealer o

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GM Series Operation Manual 71 LONG-TERM STORAGEIf the engine will not be used for an extended period of time, special measures should be taken to prot

LONG-TERM STORAGE72 GM Series Operation ManualDRAIN SEAWATER COOLING SYSTEMIn cold temperatures or before long-term storage, be sure to drain the seaw

GM Series Operation Manual 73 SPECIFICATIONSPRINCIPAL ENGINE SPECIFICATIONSGM_OM.book 73 ページ ２０１３年６月１０日　月曜日　午後２時２６分

INTRODUCTION2 GM Series Operation ManualRECORD OF OWNERSHIPTake a few moments to record the information you need when you contact Yanmar for service,

SPECIFICATIONS74 GM Series Operation Manual1GM10 EngineNote: Density of fuel: 0.842g/cm3 at 15°C. Fuel temperature at the inlet of the fuel injection

SPECIFICATIONSGM Series Operation Manual 7512/051GM10C EngineNote: Density of fuel: 0.842g/cm3 at 15°C. Fuel temperature at the inlet of the fuel inj

SPECIFICATIONS76 GM Series Operation Manual1GM10V EngineNote: Density of fuel: 0.842g/cm3 at 15°C. Fuel temperature at the inlet of the fuel injectio

GM Series Operation Manual 77GM Series Operation ManualSYSTEM DIAGRAMSPIPING DIAGRAMSNotationScrew Joint (Union)Spherical Pipe JointDrilled HoleCoolin

SYSTEM DIAGRAMS78 GM Series Operation Manual1GM10 Piping DiagramFigure 1 00059931920GM_OM.book 78 ページ ２０１３年６月１０日　月曜日　午後２時２６分

SYSTEM DIAGRAMSGM Series Operation Manual 7912/051 – Engine oil pressure adjusting valve2 – Oil pressure switch3 – Fuel injection nozzle4 – Fuel retur

SYSTEM DIAGRAMS80 GM Series Operation ManualWIRING DIAGRAMS Figure 11GM10 Series A-Type Instrument PanelFigure 2 043968-00X00A-A232233446677

SYSTEM DIAGRAMSGM Series Operation Manual 8112/051 – Instrument panel (A Type)2 – Alarm lamps (3 to 6)3 – Battery low charge indicator4 – Cooling wate

SYSTEM DIAGRAMS82 GM Series Operation Manual Figure 21GM10 Series B20-Type Instrument PanelFigure 3 WLRYWVWWLLBOBYGWB YBG *Self-holding3W3L3

SYSTEM DIAGRAMSGM Series Operation Manual 8312/051 – Instrument panel B20 (Option)2 – Alarm lamps (3 to 6)3 – Engine oil low pressure indicator4 – Coo

GM Series Operation Manual 3 SAFETYYanmar considers safety of great importance and recommends that anyone that comes into close contact with its produ

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Declaration of Conformity for Recreational Craft Propulsion Engine with the Exhaust emissionrequirements of Directive 94/25/EC as amended by 2003/44/E

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1st edition: November 20072nd edition: March 20122nd edition 1st rev.: September 20122nd edition 2nd rev.: June 20131GM10, 1GM10C, 1GM10VOPERATION MAN

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